Granule extruder machine

The granule extruder is one of the key equipments in the plastic and polymer industry, which optimizes the production process of polymer products by turning plastic raw materials into uniform granules. With its unique features, this machine is widely used in the production of all kinds of plastic products (pp, pvc, ps, hips, etc.) and plays a vital role in improving quality and reducing production costs. Today, this device has become one of the most important pillars of plastic product production with the increase in plastic consumption, in the following, we will introduce the granule extruder, its production process, features, advantages and applications.

The granule extruder is an industrial machine designed to produce polymer granules from plastic raw materials. This machine transforms plastic materials into small and uniform particles through melting, mixing and shaping. The granules produced from this machine are used in various industries, including the production of plastic parts, packaging, household appliances, and automobile manufacturing.

The final products of the granule extruder machine

Granule production process

Feeding of raw materials: plastic raw materials in the form of powder or larger grains are introduced into the extruder through the feeding funnel. These materials usually include pure polymers or mixtures of polymers with additives and pigments.
Melting and mixing: raw materials are affected by heat and pressure in the cylinder of the machine and become molten. The internal auger of the cylinder drives the ingredients forward while mixing them to achieve a uniform mixture.
Nozzle Forming: Molten materials are extruded through small nozzles in the form of thin filaments. After leaving the nozzle, these filaments cool down quickly and become solid.
Cutting into small pieces: the cooled filaments are turned into small and uniform pieces (granules) by cutting blades. These granules are usually a few millimeters long and a few tenths of a millimeter in diameter.
Collection and packaging: After cutting, the produced granules are transferred to a collection system and then packaged to prepare for the next production steps.

Features of granule extruder

Stable and reliable performance

PS extruder machines provide stable and reliable performance with advanced design and use of quality components.

Precise adjustment and control

These devices allow precise adjustment of various parameters such as temperature, pressure and speed, which leads to the production of quality and uniform products.

High productivity

High energy efficiency PS extruders reduce production costs and increase productivity.

Variety of products

Using this machine, you can produce various polystyrene products that are used in different industries.

Advantages of using granule extruder machine

Reduction of production costs: production of granules using an extruder is more efficient than production of final products from raw materials and reduces production costs.
Improving the quality of products: The granules produced by the extruder have high quality and uniformity, which helps to improve the quality of the final products.
Ease of transportation and storage: Granules are easier to transport and store than raw materials due to their small and uniform size.
Wide application: Polymer granules are used in a wide range of industries and meet various needs.

Applications of polymer granules

packing

Building and decoration

Automotive industry

Electronics industry

Choosing a granule extruder

Choosing the right granule extruder depends on the production needs and specifications. When choosing this device, you should pay attention to the following factors:

Production capacity: depending on the amount of production required, choose the device with the appropriate capacity.

Polymer Type: Make sure that the device in question is capable of working with the type of polymers you are using.

Quality and Durability: Choose high quality and durable devices that require less maintenance.

After-sales service: Choosing devices that offer proper after-sales service and support can help improve the performance of the device.

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