Silicon grinding device

As discussed in the silicon wheels section about the performance of that product, here it should be pointed out that in most cases, thermal silicones or silicon wheels with their standard appearance cannot be used on the product, to make this product practical. We need a device called a silicon grinding device.

The silicon grinding device gives the consumer the ability to make silicon wheels in a similar appearance to the final product that has the ability to be used.

This device allows you to replace the new silicon in the shortest possible time with a new silicon grinder in case of any problem on the silicon.

Hand-cut silicon

The manual silicon grinding device is in its simplest form, it has a work table, a speed adjustment motor, a grinding blade, and a part called a vacuum cleaner to collect the cut silicon chips.

Automatic silicon lathe

The automatic device includes the main body in which the motor of the machine is placed, the part of the control panel where all commands are given to the device through this part, the part where the thermal silicones are placed inside the chamber, the cutting blade and the chamber door, which increases the safety of the work.

Advantages of the silicon lathe device

Flexibility in production

Reduce costs

Save time

No outsourcing

No outsourcing

Hot stamp device

Hot stamping is one of the most important parts in the production process because all the beauty and effect of the final product depends on it.

One of the devices used in the production line of decorative products is the hot stamp device. This device is responsible for printing the hot stamp cover on the final product.

This device includes a main motor and a pressure controller and a thermostat to generate heat and thermal elements through which heat is transferred to the silicon wheel and the wheel axis part that is installed in the lower part of the device as a guide as well as a base.

It is very important to use quality silicone wheels in this area.

The function of this device is that the silicon wheel is heated by the elements and printed on the work with the relative pressure of the hot stamp cover which is located between the wheel and the final product.

benefits

Flexibility in production

Reduce costs

Save time

Production of quality products

Emboss device

In the past, to create outstanding designs on products, including wooden products such as photo frames, cornices, and wall coverings, exorbitant costs were incurred and irreparable damages. In addition to financial costs, this process took a lot of time and energy, and the delivery of the final product took a lot of time, but today, with the replacement of plastic in these industries, especially the decorative industry, this problem has been easily solved. has made it easy for us. The highlighting process is performed on the final product through this device and the desired template.

This device has the same function as the hot stamp device, but the only difference is in the heat chamber, so that in the hot stamp device, a silicon wheel is placed, but in the emboss device, an emboss mold is placed.

This device transfers heat to the mold through the elements and the mold performs the desired role with the pressure created on the product.

دستگاه امباس

Advantages of emboss device

Flexibility in production

Reduce costs

Save time

Production of quality products

Silicon wheels

Silicon wheels, which are generally used in the decorative industry, consist of two parts: the central core and the silicon part. The central core is made of metal, on which the silicon part is placed. The silicon part can be cut and shaped according to the shape of the product by a silicon lathe device.

This product, which is a consumable part, finalizes the hot stamping process in the hot stamping device, and the degree of quality and heat tolerance are among the parameters that increase the lifespan of this product and produce a quality product. And in every industry, its type and shape are different according to the consumer device.

But it should be kept in mind that this product, like all the mentioned items, needs care and the right way to use things.

Their place of storage should be away from moisture or sunlight.
At the beginning or end of the hot stamping operation, heat should be given or removed slowly to the silicon wheels, because it causes the silicon to crack or disintegrate.
Stored silicon wheels should be wrapped in cellophane and kept in a dark and dry place to prevent them from drying out.

It should be kept in mind that even though the product is of high quality, if the usage method is not done correctly, the lifespan of this product will be reduced.

دستگاه امباس

Features of silicone wheels provided by Khaled Plast

  1. Heat tolerance up to 350 degrees
    The diameter of the inner cavity is 3 cm
    The diameter of the metal part is 13 cm
    Silicone thickness 5 cm
    The overall diameter of the product is 19.7 cm
    The width of the product can be ordered depending on the customer’s request (1 cm to 2 meters).

Silicon guide wheels

Silicon guiding wheels are among the consumable parts that are placed on hot stamping and emboss device, and their task is to guide the product on a parallel line and to prevent the deviation of the product and guide it to the end of the production path. Its consumption varies depending on the number of hot stamp and emboss device.

The quality of this product has a direct effect on the life of this part on the device.

Deadly belt

Puller belts are consumable parts that are used on the puller. After some time, this product is destroyed due to excessive wear and decay and it breaks in most cases. It is worth mentioning that it is better to always have extra of this product in your warehouse.

This product should be prepared according to the dimensions and size of your machine. Be sure to check the dimensions and size of your device when ordering

This product can be ordered in two forms, fabric and so-called bite size. For machines that produce products less than 30 cm in width, fabric belts are used, and for products with a width of more than 30 cm, as well as the PVC extruder machine, so-called bite belts are used.

cutting blade

The cutting blade can be used for both product cutting machines and foil cutting machines, and the higher the quality of this product, the cleaner and higher quality it will be. Both cutting blade models can be ordered.

Deadly device

This machine is one of the machines that is considered the most important part of the machine after the extruder, it is called a haul-off machine.

After the hot stamping and embossing stage, the final product passes between the belts of this machine and is directed to the final part of the machine (product cutting and packaging).

This device adjusts its drawing speed with a direct connection with the extruder part, which adjusts the speed to maintain the thickness of the final product.

Among the lethal benefits of this product, it helps to speed up the exit of materials from the mouth of the device and direct them in a clear and smooth path.

The components of this device include the central motor, the control system to adjust the speed and connect it to the extruder, two continuous wheel parts that move in opposite directions, the lever for adjusting the distance between the rotating parts, and the belt or strips that connect these two parts. Rollers are added.

Cooling tub

As its name suggests, this part has the task of cooling the product that comes out of the mouth of the mold, the plastic material becomes molten after being placed in the extruder, and after leaving the mouth of the machine, it has the desired shape and form. but these materials need to lose their heat as quickly as possible in order to reach their stable form, which is the task of the cooling bath.

This part is produced by the volume of cold water that flows inside it due to the cooling and consolidation of the profile.

The components of this part include a large tub, the length and volume of which varies according to the manufactured product.

Other products

Product format

emboss format

Thermal elements

Mixer blade

The mouth of the granule machine

Net (mesh) granule machine

gearbox

Foil collector machine

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